IntelliSwing 2052 motor installation: Difference between revisions

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<div style="font-size:84%">'''[http://www.ChimeMaster.com Home] > [[Chime_Master_Help|Help]] > [[Installation_documentation|Installation]] '''</div><br />

== PDF Diagrams ==

[[File:2052-jb-ccw.png|thumb|Counter-Clockwise wiring]]

Click to open in your browser or right click to save link (download):

~~Click to open in your browser or right click to download and save:~~

* [[Media:2052MotorWiring.pdf|intelliSwing 2052 motor hookup (PDF)]]

* [[Media:2052MotorInstallation.pdf|intelliSwing 2052 motor installation overview (PDF)]]

* [[Media:2052MotorWiring.pdf|intelliSwing 2052 motor hookup (PDF ~~download~~)]]

* [[Media:ChainStud.pdf|intelliSwing 2052 chain bracket detail (PDF)]]

* [[Media:2052MotorInstallation.pdf|intelliSwing 2052 motor installation overview (PDF ~~download~~)]]

* [[Media:2052ChipInstallation.pdf|intelliSwing 2052 motor chip instructions (PDF)]]

* [[Media:ChainStud.pdf|intelliSwing 2052 chain bracket detail (PDF ~~download~~)]]

* [[Media:2052sch.pdf|intelliSwing 2052 motor schematic diagram (PDF)]]

* [[Media:2052ChipInstallation.pdf|intelliSwing 2052 motor chip instructions (PDF ~~download~~)]]

* [[Media:2052sch.pdf|intelliSwing 2052 motor schematic diagram (PDF ~~download~~)]]

== Theory of operation ==

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=== Rotation ===

The motor is driven by the circuit in only one direction. Direction of rotation is determined by tying combinations of motor starting winding wires together as shown in the wiring diagram. ~~Two wire~~ nuts in the j-box are labeled on the diagram as '''MA''' ~~and~~ '''MB''' ~~for direction selection.~~

The motor is driven by the circuit in only one direction. Direction of rotation is determined by tying combinations of motor starting winding wires together as shown in the wiring diagram. Wire nuts in the j-box are labeled on the diagram as '''MA''', '''MB''' and '''MC''' for direction selection. See the diagrams for clarification.

~~Wire nut~~ '''MA''' ~~always has a red wire from~~ the ~~control box and a yellow wire from the motor windings~~.

Wire nut '''MB''' always has a ~~White~~ and an ~~Orange~~ wire from the motor windings.

* Wire nut '''MA''' always has a red wire from the '''control box''' and a yellow wire from the motor windings.

* Wire nut '''MB''' always has a blue wire from the motor windings and '''L2''' from the power disconnect.

* Wire nut '''MC''' always has a white and an orange wire from the motor windings.

The remaining motor winding wires are red and black. ~~For clockwise rotation (~~as viewed from the control box end), '''MA''' ~~gets the red wire~~ and '''MB''' gets the black wire. For counter-clockwise rotation, '''MA''' ~~gets the black wire~~ and '''MB''' gets the red wire.

The remaining motor winding wires are red and black. Rotation is as viewed from the control box end of the motor.

* For clockwise rotation, the red motor winding wire ties to '''MA''' and '''MC''' gets the black wire.

* For counter-clockwise rotation, black ties to '''MA''' and '''MC''' gets the red motor winding wire.

=== Control chip ===

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=== Optical rotation sensing ===

Two reflective optical sensors 'watch' the painted disk rotate. They are located so that rotation counts and direction can be detected. There should be approximately 1/8 inch of clearance between the wheel and the sensors. Early motors have press on plastic disks. Later motors have metal disks with set screws that provide more reliable feedback, and can be ordered from us for field update.

Two reflective optical sensors 'watch' the painted disk rotate. They are located on the back of the control PCB so that RPM, rotation counts and direction of rotation can be detected. There should be approximately 1/8 inch of clearance between the wheel and the sensors. Early motors have press on plastic disks. Later motors have metal disks with set screws that provide more reliable feedback, and can be ordered from us for field update.

== Troubleshooting ==

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The centrifugal switch is in the control box end of the motor.

# Disconnect the wires from the control box in the junction box

# Disconnect the wires from the control box in the junction box.

# Remove PCB from control box

# Remove PCB from control box.

# Remove painted code ~~wheel~~

# Remove painted code disk. Older motors used plastic disks. Replace with PN 89002052 metal disk and two PN 80850624 set screws.

# Remove four nuts on the standoffs holding the box on the motor

# Remove four nuts on the standoffs holding the box on the motor.

# Remove the four standoffs and nuts holding the end cap on the motor

# Remove the four standoffs and nuts holding the end cap on the motor.

# Cut the terminals off of the two wires going to the plastic switch bracket

# Cut the terminals off of the two wires going to the plastic switch bracket.

# Use a wire nut to connect them together

# Use a wire nut to connect them together.

# Use a wire tie to secure them to the switch bracket

# Use a wire tie to secure them to the switch bracket.

# Reassemble motor by reversing previous steps

# Reassemble motor by reversing previous steps.

# Place a <code><nowiki>C</nowiki></code> label on the control box

# Place a <code>'''<nowiki>C</nowiki>'''</code> label on the control box.

[[Category:Installation]]

[[Category:Bell automation]]

[[Category:Troubleshooting]]

@@ Line 1: / Line 1: @@
 <div style="font-size:84%">'''[http://www.ChimeMaster.com Home] > [[Chime_Master_Help|Help]] > [[Installation_documentation|Installation]] '''</div><br />
 == PDF Diagrams ==
+[[File:2052-jb-ccw.png|thumb|Counter-Clockwise wiring]]
+Click to open in your browser or right click to save link (download):
-Click to open in your browser or right click to download and save:
+* [[Media:2052MotorWiring.pdf|intelliSwing 2052 motor hookup (PDF)]]
+* [[Media:2052MotorInstallation.pdf|intelliSwing 2052 motor installation overview (PDF)]]
-* [[Media:2052MotorWiring.pdf|intelliSwing 2052 motor hookup (PDF download)]]
+* [[Media:ChainStud.pdf|intelliSwing 2052 chain bracket detail (PDF)]]
-* [[Media:2052MotorInstallation.pdf|intelliSwing 2052 motor installation overview (PDF download)]]
+* [[Media:2052ChipInstallation.pdf|intelliSwing 2052 motor chip instructions (PDF)]]
-* [[Media:ChainStud.pdf|intelliSwing 2052 chain bracket detail (PDF download)]]
+* [[Media:2052sch.pdf|intelliSwing 2052 motor schematic diagram (PDF)]]
-* [[Media:2052ChipInstallation.pdf|intelliSwing 2052 motor chip instructions (PDF download)]]
-* [[Media:2052sch.pdf|intelliSwing 2052 motor schematic diagram (PDF download)]]
 == Theory of operation ==
@@ Line 22: / Line 22: @@
 === Rotation ===
-The motor is driven by the circuit in only one direction. Direction of rotation is determined by tying combinations of motor starting winding wires together as shown in the wiring diagram. Two wire nuts in the j-box are labeled on the diagram as '''MA''' and '''MB'''  for direction selection.
+The motor is driven by the circuit in only one direction. Direction of rotation is determined by tying combinations of motor starting winding wires together as shown in the wiring diagram. Wire nuts in the j-box are labeled on the diagram as '''MA''', '''MB''' and '''MC'''  for direction selection. See the diagrams for clarification.
-Wire nut '''MA''' always has a red wire from the control box and a yellow wire from the motor windings.
-Wire nut '''MB''' always has a White and an Orange wire from the motor windings.
+* Wire nut '''MA''' always has a red wire from the '''control box''' and a yellow wire from the motor windings.
+* Wire nut '''MB''' always has a blue wire from the motor windings and '''L2''' from the power disconnect.
+* Wire nut '''MC''' always has a white and an orange wire from the motor windings.
-The remaining motor winding wires are red and black. For clockwise rotation (as viewed from the control box end), '''MA''' gets the red wire and '''MB''' gets the black wire. For counter-clockwise rotation, '''MA''' gets the black wire and '''MB''' gets the red wire.
+The remaining motor winding wires are red and black. Rotation is as viewed from the control box end of the motor.
+* For clockwise rotation, the red motor winding wire ties to '''MA'''  and '''MC''' gets the black wire.
+* For counter-clockwise rotation, black ties to '''MA''' and '''MC''' gets the red motor winding wire.
 === Control chip ===
@@ Line 42: / Line 44: @@
 === Optical rotation sensing ===
-Two reflective optical sensors 'watch' the painted disk rotate. They are located so that rotation counts and direction can be detected. There should be approximately 1/8 inch of clearance between the wheel and the sensors. Early motors have press on plastic disks. Later motors have metal disks with set screws that provide more reliable feedback, and can be ordered from us for field update.
+Two reflective optical sensors 'watch' the painted disk rotate. They are located on the back of the control PCB so that RPM, rotation counts and direction of rotation can be detected. There should be approximately 1/8 inch of clearance between the wheel and the sensors. Early motors have press on plastic disks. Later motors have metal disks with set screws that provide more reliable feedback, and can be ordered from us for field update.
 == Troubleshooting ==
@@ Line 93: / Line 95: @@
 The centrifugal switch is in the control box end of the motor.
-# Disconnect the wires from the control box in the junction box
+# Disconnect the wires from the control box in the junction box.
-# Remove PCB from control box
+# Remove PCB from control box.
-# Remove painted code wheel
+# Remove painted code disk. Older motors used plastic disks. Replace with PN 89002052 metal disk and two PN 80850624 set screws.
-# Remove four nuts on the standoffs holding the box on the motor
+# Remove four nuts on the standoffs holding the box on the motor.
-# Remove the four standoffs and nuts holding the end cap on the motor
+# Remove the four standoffs and nuts holding the end cap on the motor.
-# Cut the terminals off of the two wires going to the plastic switch bracket
+# Cut the terminals off of the two wires going to the plastic switch bracket.
-# Use a wire nut to connect them together
+# Use a wire nut to connect them together.
-# Use a wire tie to secure them to the switch bracket
+# Use a wire tie to secure them to the switch bracket.
-# Reassemble motor by reversing previous steps
+# Reassemble motor by reversing previous steps.
-# Place a <code><nowiki>C</nowiki></code> label on the control box
+# Place a <code>'''<nowiki>C</nowiki>'''</code> label on the control box.
 [[Category:Installation]]
 [[Category:Bell automation]]
 [[Category:Troubleshooting]]